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                                   Progress of Ongoing Projects at C-D&D
 
                                               
 

                                             

 

  Achievements in the month of October ’18

 

1.    Commissioning of first aerodynamic locomotive, indigenously built by CLW fitted with 2nd set of Alternate Drive Gear assembly suitable for 200 kmph service speed in loco no. 30164.

 

2.    Commencement of infrastructure work of project no. 1 (Center for Simulation and Evaluation of Suspension/ Bogie & Traction System and Electric loco modeling, virtual modeling and simulation) of Centre of excellence at CLW.

 

3.    Commissioning of Composite Converter of M/s ABB make in WAP-7 loco no 30715.

 

4.    Final purchase specification of Dual mode shunting locomotive has been finalized.

 

5.    Scrutiny of detailed design concept of M/s Medha for up-gradation to 9000 HP locomotive.

 

6.    Commissioning of prototype unit of M/s ARC make Remote Monitoring System in Loco no. 30715.

 

7.    2nd set of CVVRS of M/s Kayson commissioned in aerodynamic WAP-5 locomotive (Loco no. 30164).

 

8.    Commissioning of M/s Lotus make DPWCS in loco no 32196.

Targets for the month of November’ 18

 

1.       Fine tuning, final testing and validation of software of composite converter  in WAP-7 loco no. 30715 at ELS/HWH in spare Rajdhani rakes.

 

2.       COCR of wired and wireless push-pull of two WAP-5 locos with full Rajhdhani rake  conducted between BCT to NZM & back at maximum speed of 160 kmph and waiting for CRS clearance.

 

 

3.       Approval of detailed design concept of M/s Medha for up-gradation to 9000 HP locomotive.

 

4.       Scrutiny of Design documents for new entrants for DPWCS and obtaining operating license from WPC.

 

5.       Clearance of stage-II design concept of M/s Siemens for up-gradation to 9000 HP Locomotive.

 

6.       Commissioning of  conventional brake system & software validation in loco no. 32146.

 

7.       Software validation and testing of WAG-11 locomotive at DLW.

 

8.       Up-gradation of GTO software for 200 kmph in push-pull mode and other reliability measures.

     Detailed project position is enclosed

 

STATUS OF ON GOING PROJECTS at C-D&D AS ON 02.11.2018

 

SN

Project

Status

1.

Centre of Excellence at CLW

·     Total 04 projects have been envisaged under Centre of Excellence at CLW:

 Project-1:  (a) Center for Simulation and Evaluation of Suspension/ Bogie & Traction System

(b) Electric loco modeling, virtual modeling and simulation

Project-2: Laboratory for Development and evaluation of Power Electronics Applications (Setting up of PCB Lab)

Project-3: Software development Lab

Project-4: Laboratory for development and evaluation of Electrical Insulation Materials

·     Tenders for all projects opened on 31.5.2017.

·     TR for all projects finalized. TC finalized.

·     LOA issued on M/s TCS for Project-1.

·     Commencement of infrastructure work for Lab.

2.

Multi Traction Hybrid Passenger Locomotive (MTHPL)

·     A total 05 (five) Locomotives sanctioned by Railway Board (vide RSP 2016-17, Item No.1161).

·     Functional requirement Specification (FRS) prepared by RDSO.

·     Pre-application conference held on 19.03.2016 to facilitate the prospective manufacturers.

·     Expression of Interest (EOI) floated by CLW and 6 offers received.

·     Specification and Special Conditions of Contact finalized.

·     Detailed estimate and NSR approved.

·     Tender opened on 26.05.2017.

·     TR finalized. TC under finalization.

3.

Twin Bo-Bo Locomotives with speed upto 200 kmph

·     A total 05 (five) Locomotives sanctioned by Railway Board.

·     Technical Specification prepared by RDSO.

·     Cost Estimation prepared.

·     Stocking has been prepared.

·     Category amendment has been prepared.

·     Case to be re-tendered.

·     Pre bid conference to be held on 14.11.18

·     Tender opening date 29.11.18

4.

Dual Mode Shunting Locomotive(DMSL)

·     Meeting held on 01.02.2018 with Coach and Propulsion equipment manufacturers to deliberate modalities for execution of project.

·     Firms have been asked to work out for feasible details with calculations.

·     Review meeting held on 08.03.2018.

·     Comments received from firms against draft purchase specification.

·     Meeting held at RDSO on 07.06.2018 .

·     Meeting held at 27-28th September at CLW.

·     Loco to be manufactured on EMU platform.

·     Final purchase specification has been finalized.

5.

Up-gradation of speed of WAP- 7 locomotive from 140 kmph to 160 kmph.

·     Meeting held on 24.04.2018 at RDSO/Lucknow.

·     Feasibility of reduction of weight, requirement of modified gear ratio etc.  topics were discussed in the meeting.

·     Weight comparison chart of Existing WAP-7 and modified WAP-7 after weight reduction prepared.

·     Draft Technical report prepared by RDSO.

·     Procurement for one No modified shell  and gears/pinion is under process (TOD: October end) from trade

·      Category provision done for complete shell assembly and modified gear & pinion.

·      Preparation of eligibility criteria for procurement of Gear & pinion of modified Gear ratio (gear ratio-3.18).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sl. No

Project

 

Firm’s Name

P.O. No. / LoA No. & DP

Order

Qty.

Status

6.

Up gradation of WAG-9H locomotive to 9000 HP

As per Specification No. RDSO/2017/EL/ SPEC/0127Rev’0’.

Siemens

P.O.No.70/18/1145/01152

dated: 04.12.2017

Original DP-As per the modalities given in the clause no 3.0 of scc as per clw spec.

5 sets

Approval of Preliminary design concept of 9000 HP Freight Locomotive done in May’2018.

Firm submitted detailed design concept under stage II.

Discussion held with firm regarding discrepancies found in stage-II documentation.

·      Firm was advised regarding modifications to be incorporated in power converter , auxiliary converter and Transformer & Radiator rating.

·      Power cable layout   scheme done by CLW.

Amendment No. 1 (One)of P.O.No.70/18/1145/01152dated: 04.12.2017 for supply and commissioning of upgradation kit for Passenger Locomotives (Vide L/ No. 70/18/1145(GT) dated. 03.01.2018).

5 sets

 

 

 

 

 

Supply yet to commence

Medha

P.O.No.70/18/1145/01220

dated: 12.04.2018.

Original DP- As per the modalities given in the clause no 3.0 of scc as per clw spec. No. CLW/C-D7D/0549/SCC ALT. 0

 

2 sets

 

Preliminary design clearance granted.

Detailed design submitted on 11/09/18.

Under scrutiny at CLW.

 

BHEL

P.O.No.70/18/1145/01226

dated: 12.04.2018.

Original DP- As per the modalities given in the clause no 3.0 of scc as per clw spec. No. CLW/C-D7D/0549/SCC ALT. 0

1 set

 

Validation of Bogie done at BHEL/JHANSI.

Design calculation for TE/BE submitted.

 Under scrutiny at CLW.

 

7.

Provision of Crew voice & video recording system on 3-ph passenger locomotives.

 As per Specn No.

RDSO/2015/EL/SPEC/0118 [Rev ’0’].

Trolex

P.O. No. 34/2017/2972/ 38096 dated: 21.08.2017.

Prototype unit: Prototype 03 months from the date of P. O.

Series Supply: Remaining sets within 06 months from prototype inspection i.e by 31.05.2018.

 

 

 

10 sets

 

 

 

Prototype

Unit commissioned in loco no. 32150 at ELS/GMO.

 

Kayson

P.O issued.

5 sets

First unit commissioned in loco No. 32101.

2nd unit commissioned in loco no. 30164.

 

Elixir

P.O issued.

3 sets

Firm to submit Design document.

 

8.

Indigenous development of IGBT based propulsion system.

 

Specification No. RDSO/2008/EL/

Spec/0071 Rev.5 issued in June’2016.

Developmental order has been placed for 01 loco-set each on following firms:

a.      M/s CRRC Pioneer Electric India Pvt. Ltd./Rewari/Haryana

b.      M/s Hind Rectifier/Mumbai

c.       M/s  Titagarh Wagons Ltd./Kolkata

d.      M/s Delta Power solutions India Pvt. Ltd./Rudrapur/Uttaranchal

e.      M/s Advance Rail Controls Pvt. Ltd./Bangalore

f.       M/s Siemens

g.      M/s AAL

 

·           Firm assessment for M/s Delta Power solutions completed. P.O issued.(P.O no. 70/17/1134/11387 dated 23.08.18)

·           Firm assessment done for M/s CRRC.

·           Firm assessment completed for M/s Titagarh Wagons Ltd. /Kolkata. P.O issued.(P.O no. 70/17/1134/11370 dated 25.06.18)

·           Scrutiny completed against compliance of STR and Proforma A of M/s Hind rectifier/Mumbai.

·           M/s Siemens re-submitted design document. Provisional approval for GA Layout given.

·           Proforma A & compliance to STR of M/s ARC is under scrutiny.

·           Firm assessment of M/s AAL under progress.

9.

Group-IGBT based 3-Phase Drive Propulsion Equipment along with Control Cubicle SB-1 & SB-2(Excluding Control Electronics)

BTIPL

P.O. No. 70/18/1147/11361 dated: 22.05.2018.

Original DP- To commence within 3-4 months from the date of orderor as early as possble @ 8-10 sets/month.To be completed by 15.02.2019

 

42

sets

Two sets received at CLW.

MEDHA

P.O. No. 70/18/1147/11364 dated: 06.06.2018.

Original DP- To commence within 4 months from the date of order or as early as possble @ 10 sets/month.(04+02 months)

12 sets

Supply yet to commence.

ABB

P.O. No. 70/18/1147/11363 dated: 06.06.2018.

Original DP- To commence within 4 months from the date of order or as early as possble @ 10 sets/month.(04+02 months)

18 sets

Supply yet to commence.

 

BHEL

P.O. No. 70/18/1147/11377 dated: 04.07.2018.

Original DP- To commence within 4 months from the date of order or as early as possble @ 10 sets/month.(04+03months)

28

sets

Supply yet to commence.

10.

Development of Alternate Gear drives Assembly for WAP5 AC Electric Locomotives (200 Kmph)

(Rly. Bd’s L/No. 2007/Elect (TRS)/440/15 dated: 26.02.09).

 

 

M/s Arihant Electricals

Kol.

P.O. No. 91/10/0945/NS/ 00135 dated: 09/06/10

Original DP:

Prototype unit: 1 loco set within 06 months from PO.

Series Supply:

After 03 months from successful clearance of prototype for 06 months.

Extended DP: upto 31.3.14

2  sets

Prototype unit commissioned on loco No. 30086. Loco dispatched to ELS/GZB in Oct’15.

2nd unit commissioned in loco no. 30164 at CLW and sent to ELS/GZB in October’18.

11.

Development of Alternate Gear drives Assembly for WAP5 AC Electric Locomotives (160 Kmph).

 

 

M/s Arihant Electricals

Kol.

P.O. No. 91/10/0943/ 00096 dt.12/03/2010

Original DP: Prototype unit: 05 Nos. within 06 months from PO.

Series Supply: After 03 months from successful clearance of prototype for 18 months.

Extended DP: DP extended upto 31.3.15.

05  sets

Prototype unit commissioned in Loco No. 30056. Loco under commercial service since Dec’12 under ELS/BRCY.

2nd, 3rd and 4th set commissioned on loco No. 30087, 30090 & 30100 and sent to ELS/BRCY in Nov’15 & Jan’16 and ELS/GZB in March’16 respectively.

Supply of 03 Nos. yet to commence.

Tender for 20 loco sets opened on 31.05.2017.

P.O  issued against 3 firms.

  • M/s Involute Technologies-10 sets
  • M/s Mackeil and Compant Pvt. Ltd.-04 sets
  • M/s River Engineering (counter offer)- 06 sets

 

12.

Vehicle Control Unit based on TCN open standard for 3-phase locomotives as per CLW specification No. CLW/C_D&D/ ES/3/TCN/0547 Dated: May’2016.

M/s ABB

P.O. No. 70/16/1142/ 11003 dated: 07.03.2017.

Original DP:

Prototype unit: Within 03 months from PO.

Series Supply: After 03 months from date of clearance of prototype.

P.O. to be completed by 31.03.2018.

02 sets

 +02 sets

All sets received at CLW.

 

 

P.O. No. 70/18/1142/ 11195 dated: 15.09.2017.

Delivery: 10 sets by October 2017.Balance @10 sets per month

TDP- January 2018

44 sets

All sets received at CLW.

 

P.O. No. 70/18/1142/01/ 11286 dated: 27.11.2017.

DP: To supply as early as possible and to be completed by Feb’18.

TDP- 28.02.2018.

13 sets

All sets received at CLW.

 

M/s BHEL

P.O. No. 70/16/1142/ 11002 dated: 07.03.2017.

Original DP:

Prototype unit: Within 03 months from PO.

Series Supply: After 03 months from date of clearance of prototype. P.O. to be completed by 31.03.2018.

03 sets

To be  increased to 06 sets

One set received at CLW.

Prototype and routine test protocol approved for remaining sets.

P.O. No. 70/17/1142/ 11077 dated: 17.06.2017

Prototype unit: Within 06 months from PO.

Series Supply: 12 sets per quarter thereafter.

42 sets

Supply yet to commence.

P.O. No. 70/18/1142/ 11230 dated: 09.10.2017

DP: To start within 03 months from date of P.O. @05 sets per month, to be completed by 31.03.2018.

23 sets

Supply yet to commence.

M/s CGL

P.O. No. 70/16/1142/ 11003 dated: 07.03.2017.

Original DP:

Prototype unit: Within 03 months from PO.

Series Supply: After 03 months from date of clearance of prototype.

P.O. to be completed by 31.03.2018.

05 sets

to be increased to 10 sets

All sets received at CLW.

 

P.O. No. 70/17/1142/ 11078 dated: 17.06.2017

DP: To commence from 01.04.2018 and would be completed by 31.12.2018.

28 sets

All sets received at CLW.

 

 

 

 

P.O. No. 70/18/1142/01/ 11287 dated: 27.11.2017.

DP: To supply as early as possible and to be completed by January’18.

12 sets

All sets received at CLW.

 

 

M/s AAL

P.O. No. 70/16/1142/ 11008 dated: 14.08.2018.

DP: To be completed by 31.03.2019

02 sets

Supply yet to commence.

13.

Remote Monitoring System for 3-phase Electric Locomotives (Specification No.

C-D&D/ES/3/0546)

M/s ARC

P.O.No.

72/16/1268(NS)/11321

Dated: 31.01.2018

DP:To be completed within 06 months from the date of Prototype clearance.

54 sets

Prototype unit commissioned in loco no 30715 and sent to ELS/GZB.

M/s Lotus

P.O.No. 72/16/1268(NS)/11320

Dated: 31.01.2018

DP:To be completed within 06 months from the date of Prototype clearance.

83 sets

Commissioned in loco no.  32165 and sent to ELS/BIA.

14.

Development of Distributed Power Wireless Control System (DPWCS) for 3-phase electric loco. (P.B. item No. 37/ 2012-13.) Rly. Bd’s L/No. 2003/ Elect (TRS)/441 /8 dt. 29.12.06)

P.B. item no. 358/2012-13, 1122/2012-13.

M/s. ARC/

B’lore

LoA No. OT/ C-D&D/01/07/ 2007-08 dated 3rd June, 2008.

 

2 pair of locos

The prototype pairs have been installed in loco nos. 31282 (WAG-9) & 31284 (WAG-9). Loco has been put into commercial service w.e.f. 18.05.2012.

2nd set has been installed on Loco No. 31525 & 31526 and dispatched to ELS/TATA in Nov.’14.

 

 

P.O. No. 70/16/1140/01088 dated: 28.06.2017.

Original DP:

Prototype unit: Within 06 months from PO.

Series Supply: @ 10 sets /month.

45 sets

30 sets received at CLW.

18 sets lying at CLW.

First set commissioned in loco no. 32101 & 32019 at ELS/KZJ,

1 set commissioned at ELS/BRC in loco no 30087 & 30090,

Another 10 sets commissioned at ELS/TATA .

Further 04 sets spared to ELS/GMO against RSP

GE

P.O. No. 70/16/1140/01090 dated: 28.06.2017.

Prototype unit: Within 06 months from PO.

Series Supply: Within 06th  month of prototype clearance and to be completed by 12 months after issuance of P.O.

 

 

10 sets

Design document under scrutiny.

 

 

Lotus

P.O. No. 70/16/1140/01089 dated: 28.06.2017.

Prototype unit: Within 06 months from the date of P.O. delivery.

Series Supply: @ 10 sets /month from 6th month of prototype clearance

20  sets

 

Design Document got approved.

Prototype inspection has been done.

Commissioned in loco no. 32196.

15.

Fault Diagnostic Tool for 3- phase Locomotives as per  Specn./Drg. No. CLW/C-D&D/ES/3/0545 Aemendment-1 issued in August 2014.

BTIPL

P.O. No. 91/17/1007/ 01229 dated: 06.03.2018.

Delivery Period: Within 10 months from the date of PO.

40 sets

All sets received at CLW. Distributed to sheds against RSP.

ARC

P.O. No. 91/17/1007/ 01228 dated: 06.03.2018.

Delivery Period: prototype Within 06 months and delivery to be completed within 03 months of clearance of prototype.

 

10 sets

First prototype unit supplied, under inspection at CLW.

16.

IGBT based Composite Converter with Traction Converter and Hotel Load Converter for 3-ph WAP-5 locomotives as per Specification No. CLW/ES/IGBT/ 0518 Alt. B

ABB

P.O. No. 70/16/1136/ 10994 dated: 25.02.2017.

Original DP:

Prototype unit: Within 10 months from PO.

Series Supply: After 06 months from date of clearance of prototype.

10 sets

 

First unit Commissioned in Loco no. 30140 in June’18.

Second unit commissioned in WAP-7 loco no 30715 in October’18.

CGL

P.O. No. 70/16/1136/ 11016 dated: 23.03.2017.

Original DP:

Prototype unit: Within 12 months from PO.

Series Supply: After 03 months from date of clearance of prototype @ 3 sets /quarter.

05 sets

 

Firm has been advised to incorporate critical design features for further scrutiny.

 

BHEL

P.O. No. 70/16/1136/ 10995 dated: 25.02.2017.

Original DP:

Prototype unit: Within 12 months from PO.

Series Supply: After clearance of prototype @ 2 sets /quarter.

05 sets

 

Design document submitted.

BOM & OGA drawing approved.

Type test protocol submitted by firm.

Under scrutiny at CLW.

 

 

               

 



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